Welcome to U.S. Manufacturing
We provide you with significant cost and weight savings by utilizing our unique cold extrusion processes to add strength where it is needed and eliminate excess material where it is not required.
Variable Wall Axle Tube Housings
Our VARI-LITE® tubes utilizes a unique proprietary cold extrusion process to provide a variable wall tubing with greater strength where it is required and significant weight savings when compared to other more traditional methods of manufacturing.
Oval I.D. Variable Wall Tubing
Our unique process also provides for the opportunity to utilize a variable wall design with an oval I.D. providing even greater weight and cost savings. This process optimizes the material used at the neutral axis of the tube further reducing both the weight and material cost. These tubes can be seamlessly integrated into your existing product design.
Hollow Shafts - Front & Rear Axle Shafts, Transmission Shafts, & Steering
Our unique cold form tubular extrusion process provides the opportunity for hollow front & rear axle shafts, transmission shafts and steering racks that offer significant weight savings while providing the required functional strength previously limited to solid sections. We have processing expertise to finish machine, induction harden, straighten, and spline roll both hollow and solid shafts as required.
Warm Form Extrusions
Our warm form extrusion process provides a near net shape spindle for the Light and Heavy Truck industry that offers both a weight and cost savings based on a reduction in the material and machining cost.
We provide expertise in all facets of production machining. In addition to machining of our axle tube housings we also provide machining for a wide variety of products such as differential cases, axles shafts, front yoke shafts, steering racks, half shafts and carriers.
U.S. Manufacturing has the experience and expertise to provide your requirements for inertia and friction welding. Our robotic welding technology uses Gas Metal Arc Welding, Flux Core Arc Welding, Resistance Spot Welding and Resistance Projection welding. All of our torches are Arc data monitored to assure conformance to requirements in every product we process.