Current Core Technologies

  • Proprietary cold extrusion process for VARI-LITE® variable wall tubes that provides mass reduction while increasing tensile & yield strengths.
  • Proprietary cold extrusion process for VARI-LITE® variable wall tube with an Oval I.D. that further reduces weight and cost.
  • Warm extrusion process for near net shape full float spindles
  • Forward and backward extrusion process for one piece tube & spindles
  • Design technologies including F.E.A. analysis for structural design and metal forming simulation for hot, warm, and cold extrusions.
  • Cold extrusion process for variable wall hollow shafts that provide mass reduction while providing the required strength.
  • Friction & Inertia welding for tube & spindles
  • Fully automated robotic welding using gas metal arc welding, flux core arc welding, resistance spot welding and resistance projection welding. All weld operations are arc data monitored.
  • Expertise in machining operations such as turning, milling, drilling, broaching and grinding.
  • Induction hardening for axle tube spindles and axle shafts as well as spline rolling.
  • Fully certified test & metallurgical labs